Process Equipment Specialists

Automated Process Equipment Calibration

Comprehensive calibration services for automated manufacturing and process control systems. Ensuring consistent quality and regulatory compliance in production environments with precision instrumentation.

Process Calibration Excellence

99.5%
Process Accuracy
24/7
Production Support
FDA
Compliant Processes
NIST
Traceable Standards

Comprehensive Process Equipment Calibration

Our process equipment calibration services ensure the accuracy and reliability of your automated manufacturing systems, supporting consistent quality, regulatory compliance, and optimal production efficiency in pharmaceutical, biotech, and industrial environments.

Process Controllers

Precision calibration of PID controllers, distributed control systems (DCS), and programmable logic controllers (PLCs) to ensure optimal process control and automation.

PID Controllers DCS Systems PLCs Loop Controllers
Control Accuracy: ±0.1% of span

Flow Meters & Transmitters

Accurate calibration of mass flow meters, volumetric flow meters, and flow transmitters to ensure precise measurement and control of process fluids.

Mass Flow Meters Volumetric Flow Flow Transmitters Ultrasonic Flow
Flow Accuracy: ±0.2% to ±0.5%

Temperature Sensors & Transmitters

Comprehensive calibration of RTDs, thermocouples, and temperature transmitters for precise temperature monitoring and control in critical processes.

RTD Sensors Thermocouples Temperature Transmitters Thermal Wells
Temperature Accuracy: ±0.1°C to ±0.5°C

Pressure Transmitters & Sensors

Precise calibration of pressure transmitters, differential pressure sensors, and gauge pressure instruments for accurate process monitoring and control.

Pressure Transmitters Differential Pressure Gauge Pressure Absolute Pressure
Pressure Accuracy: ±0.075% to ±0.25%

Level Measurement Systems

Calibration of level transmitters, ultrasonic level sensors, and radar level measurement systems for accurate tank and vessel monitoring.

Level Transmitters Ultrasonic Level Radar Level Capacitive Level
Level Accuracy: ±0.1% to ±1.0%

Control Valves & Actuators

Calibration and testing of control valves, pneumatic actuators, and positioners to ensure precise flow control and process regulation.

Control Valves Pneumatic Actuators Valve Positioners I/P Converters
Positioning Accuracy: ±0.5% to ±1.0%

Integrated Process Control Loop Calibration

Sensor

Temperature, Pressure, Flow, Level

Transmitter

Signal Conditioning

Controller

PID, DCS, PLC

Actuator

Valve Positioning

Final Element

Control Valve

We calibrate every component in your process control loop to ensure optimal performance, accuracy, and reliability throughout your automated systems.

Why Choose Our Process Equipment Calibration?

Our expert process equipment calibration services deliver measurable benefits for your manufacturing operations, product quality, and regulatory compliance.

Consistent Product Quality

Precisely calibrated process equipment ensures consistent product quality, reducing batch variations and meeting stringent quality specifications every time.

Regulatory Compliance

Meet FDA, cGMP, and other regulatory requirements with comprehensive calibration documentation that supports audit readiness and compliance verification.

Increased Efficiency

Optimized process control reduces waste, minimizes downtime, and improves overall equipment effectiveness (OEE) in your manufacturing operations.

Cost Reduction

Prevent costly production errors, reduce material waste, and minimize equipment failures through proactive calibration and maintenance programs.

Reduced Downtime

Scheduled calibration during planned maintenance windows minimizes unplanned downtime and keeps your production lines running smoothly.

Comprehensive Documentation

Receive detailed calibration certificates with traceability to NIST standards, uncertainty calculations, and complete audit trails for regulatory compliance.

Our Process Equipment Calibration Methodology

Our systematic approach ensures thorough calibration of all process equipment with minimal disruption to your production operations.

Process Assessment & Planning

We conduct a comprehensive evaluation of your process systems, identifying all instrumentation requiring calibration and developing a detailed plan that minimizes production disruption while ensuring complete coverage.

1

Pre-Calibration Testing

Before calibration, we test all process instruments to establish baseline performance metrics, identify any components requiring repair or adjustment, and document current operating conditions.

2

Precision Calibration

Using NIST-traceable reference standards, we calibrate each instrument according to manufacturer specifications and industry standards, ensuring optimal accuracy and performance throughout your process control loops.

3

Loop Testing & Integration

We perform comprehensive loop testing to verify proper integration between calibrated instruments and control systems, ensuring seamless communication and optimal control performance.

4

Documentation & Certification

We provide comprehensive calibration certificates, detailed reports, and maintenance recommendations to support your compliance requirements, quality management system, and future maintenance planning.

5

Get Your Process Equipment Calibrated Today

Process Equipment Specialists

Service Area
Boston Area & New England
On-site process calibration
Production Support
1-800-224-4898
24/7 emergency calibration
EMAIL
INFO@NEXUSCMM.COM
Certifications
cGMP Compliant
NIST Traceable Standards

Request Process Equipment Calibration